Chimney mortar crumbling or deteriorating
Tools: binoculars, ladder with a stand-off, raking tool or a grinder with a mortar blade, tuck pointer and hawk, stiff brush, spray bottle, safety glasses and dust mask · Materials: type N mortar (or a lime mortar for pre-1930 brick), chimney crown sealant, masonry water repellent (breathable siloxane)
Steps
- Inspect from the ground with binoculars first, then from a ladder set beside the chimney — not on the roof — and note whether the damage is a few joints or every joint.
- Only repoint what you can reach from the ladder or a flat, low roof; anything above the first storey is staging work.
- Rake the failed joints out to 2 cm (¾ inch) deep, brush the dust out, and mist the joints with water so the brick does not suck the moisture out of the new mortar.
- Mix a small batch of type N mortar to a stiff, workable consistency and pack it in layers with a tuck pointer, pressing hard; strike the joint to match the originals once it is thumbprint-hard.
- Keep the joints damp for two days by misting, and do not work in frost or in direct summer sun.
- Seal a cracked crown with crown sealant and brush a breathable water repellent over the whole chimney in dry weather — most mortar loss starts with water from above.
Stop and call a pro if
- the chimney is above one storey and cannot be reached from a ladder — that is scaffold or roof work
- bricks are loose, cracked or the chimney leans
- mortar is missing to more than 2.5 cm (1 inch) deep over a large area, or the crown is broken through
- there is a water stain inside near the chimney — the flashing or liner may be the real leak
Rules in the US: Pre-1930 brick needs a soft lime mortar; hard portland mortar cracks the old brick within a few winters.
Rules in the Netherlands: Bij een monument of beschermd stadsgezicht kan voegwerk vergunningplichtig zijn — check bij de gemeente vóór je begint.
What a pro does that you can't
A mason repoints the full chimney from staging, rebuilds the crown, replaces spalled bricks and checks the flashing and liner, which are usually failing at the same age.
DIY cost: $30–80 in mortar, sealant and repellent